The AMP Research Power Step is a premium automotive accessory designed to enhance vehicle accessibility and convenience. These automatic running boards deploy and retract seamlessly, providing sturdy, weather-resistant steps for easy entry and exit. Built with durable materials, they are engineered for long-lasting performance and compatibility with various vehicle models. This guide offers comprehensive instructions for installation, maintenance, and troubleshooting to ensure optimal functionality and safety.
1.1 Overview of AMP Research Power Steps
AMP Research Power Steps are advanced, automatic running boards designed for seamless vehicle access. They feature durable, weather-resistant components and a sleek design that enhances both functionality and aesthetics. Compatible with various vehicle models, these steps deploy and retract automatically, synchronized with door openings. Built for reliability and performance, they offer a convenient solution for drivers and passengers, ensuring safe and easy entry and exit.
1.2 Benefits of Using AMP Research Power Steps
AMP Research Power Steps offer enhanced convenience, safety, and style. Their automatic deployment provides easy vehicle access, especially for children and pets. Durable construction ensures longevity, while weather-resistant materials withstand harsh conditions. The sleek design complements vehicle aesthetics without compromising functionality. They also improve accessibility for taller vehicles, making entry and exit safer and more comfortable for all passengers, while adding value to your vehicle with their premium features.
Installation Overview
Installing AMP Research Power Steps involves attaching components like motors and linkages, followed by wiring and electrical connections. Ensure proper alignment and torque specifications for a secure fit.
2.1 Key Considerations Before Starting the Installation
Before installing AMP Research Power Steps, ensure your vehicle matches the compatibility list. Gather all tools and materials, and read the manual thoroughly. Prepare a clean, flat workspace and wear safety goggles. Disconnect the battery to prevent electrical shocks. Check for any existing damage on the vehicle’s frame or wiring. Proper alignment and torque specifications are crucial for a secure installation. Plan the process step-by-step to avoid mistakes and ensure safety.
2.2 Tools and Materials Required for Installation
The installation requires specific tools and materials, including a socket set, wrenches, torque wrench, drill, and bits. You’ll also need safety goggles, gloves, and a clean workspace. Ensure you have the provided hardware, such as bolts, nuts, and washers. Additional materials like tie-wraps and silicone spray may be necessary. Refer to the manual for a detailed list to avoid missing any components. Proper preparation ensures a smooth and efficient installation process.
Pre-Installation Steps
Before starting, ensure the vehicle is on level ground, apply the parking brake, and wear safety goggles. Prepare tools and materials, and review the manual thoroughly. Clean the installation area and remove any obstructions. Disconnect the battery to prevent electrical shocks. Double-check all components for damage or missing parts. Proper preparation ensures a safe and successful installation process.
3.1 Preparing the Vehicle for Power Step Installation
Position the vehicle on a level surface and engage the parking brake. Wear safety goggles and ensure the area is clear of obstructions. Disconnect the battery to prevent electrical shocks. Clean the mounting areas thoroughly to ensure proper fitment. Consult the manual for specific torque specifications and alignment guidelines. Double-check that all components are included and undamaged before proceeding. Proper preparation ensures a smooth and safe installation process for the Power Steps.
3.2 Understanding the Linkage Assembly
The linkage assembly is a critical component of the AMP Research Power Step system, connecting the motor to the running board. It consists of a durable, corrosion-resistant frame with precision-engineered joints for smooth operation. Proper alignment and torque (16 ft-lbs) are essential to ensure stability and longevity. Always follow the manufacturer’s guidelines for assembly and installation to maintain functionality and prevent damage to the system.
Installation Process
The installation involves attaching the motor to the linkage, securing it to the vehicle, and connecting the controller. Follow step-by-step instructions carefully to ensure proper functionality and safety.
4.1 Attaching the Motor to the Linkage Assembly
Begin by separating the motor from the linkage assembly. Align the motor mounting bosses with the linkage’s pre-drilled holes. Secure using 4mm hex head screws, tightening to 36 in-lbs (4N-m). Ensure proper alignment to avoid misinstallation. Cycle the boards to confirm smooth operation. Handle components with care to prevent damage. Follow torque specifications to ensure durability and reliability.
4.2 Installing the Motor Linkage on the Vehicle
Position the motor linkage on the vehicle, ensuring proper alignment with the mounting points. Loosen the bolts slightly to allow adjustment. Insert the provided conical washer bolts into the second-to-last hole from the rear, approximately 16 inches from the cab. Tighten to 16 ft-lbs (22 N-m). Cycle the boards to verify smooth operation and ensure all components are securely fastened. Handle with care to avoid damage.
4.3 Connecting the Power Step Controller
Locate the AMP Research Controller under the hood, ensuring the red wire is connected to the battery’s red terminal. Attach the motor wires to the controller’s terminals, securing them tightly. Connect the ground wire to a suitable metal surface on the vehicle. Reinsert the fuse into the wiring harness and test the steps to ensure proper functionality. Handle connections carefully to avoid damage and ensure safe operation.
Wiring and Electrical Connections
The wiring harness connects to the vehicle’s power source, linking sensors and motors. Ensure all connections are secure and test the system for proper functionality.
5.1 Connecting the Power Step Wiring Harness
Connect the wiring harness to the vehicle’s electrical system, ensuring secure attachment to the controller and motor. Remove the fuse from the Power Step Wire Harness before starting. Attach the red wire directly to the battery’s red terminal for consistent power supply. Connect all other wires to the controller, following the installation manual’s wiring diagram. Test the system to ensure proper functionality and safe operation.
5;2 Ensuring Proper Electrical Connections
Verify all electrical connections are secure to prevent malfunctions. Check the battery connection and ensure the red wire is directly attached to the battery’s red terminal. Inspect the controller and motor wires for tight connections. Test the ground wire to confirm proper grounding. Avoid over-tightening, which can damage components. Cycle the steps to ensure smooth operation after connecting the wiring harness. Consult the manual for specific torque specifications and wiring diagrams.
Common Issues and Troubleshooting
Identify issues like steps not deploying or retracting, often due to temperature sensitivity or motor malfunctions. Check electrical connections and ensure proper grounding for reliable operation.
6.1 Identifying Common Installation Issues
Common installation issues include improper alignment of the motor and linkage, loose electrical connections, and incorrect torque settings. Temperature sensitivity can also affect step functionality, especially in cold conditions. Additionally, wiring harness problems, such as damaged wires or poor connections, may prevent the Power Steps from operating correctly. Addressing these issues early ensures smooth operation and longevity of the system.
6.2 Troubleshooting Power Step Malfunctions
If the Power Steps malfunction, start by checking the power connections and ensuring the battery provides sufficient voltage. Verify all wires are securely connected to the controller and motor. Cold temperatures may cause steps to retract improperly, so allow the system to warm up. If issues persist, inspect the motor and control unit for wear or damage. Consult the manual or contact AMP Research support for advanced diagnostics and repair guidance.
Maintenance and Upkeep
Regularly clean and lubricate the Power Steps to ensure smooth operation. Inspect moving parts for wear and tighten any loose connections. Apply rust-resistant coatings if exposed to harsh conditions to maintain durability and functionality over time.
7;1 Regular Maintenance Tips for Power Steps
Regularly inspect and clean the Power Steps to remove dirt and debris. Lubricate moving parts with a high-quality silicone spray to ensure smooth operation. Check electrical connections for corrosion and tighten any loose wires. Inspect the steps and linkage for wear or damage. Apply a weather-resistant treatment to protect the finish. Follow these steps to maintain durability, reliability, and optimal performance of your AMP Research Power Steps over time.
7.2 Cleaning and Lubricating the Power Steps
Use a mild detergent and water to clean the Power Steps, avoiding abrasive materials that may damage the finish. Dry thoroughly to prevent water spots. Apply a silicone-based lubricant to hinges and moving parts to ensure smooth operation. Avoid spraying lubricant on electrical components. Regular cleaning and lubrication protect against corrosion and wear, maintaining the longevity and functionality of your AMP Research Power Steps.
Safety Precautions
Handle components with care to avoid damage. Avoid overloading the steps to ensure stability. Ensure all bolts and fasteners are securely tightened. Follow all safety guidelines provided by the manufacturer.
8.1 Handling the Power Step Components Safely
Always wear safety goggles when handling components. Avoid exposing the motor or electrical parts to water. Use appropriate tools to prevent damage. Handle the linkage assembly with care to avoid bending or warping. Never touch electrical connectors with bare hands. Ensure the area is clear of debris before installation. Follow the manufacturer’s guidelines for safe handling and installation.
8.2 Avoiding Common Safety Mistakes During Installation
Avoid over-tightening bolts, as this can damage components. Ensure proper grounding of the power step controller to prevent electrical issues. Never install the motor or linkage near open flames or sparks. Keep loose clothing and long hair tied back during installation. Always disconnect the battery before working on electrical systems. Use the correct tools to avoid stripping screws or damaging parts. Consult the manual if unsure about any step to prevent accidents.
Successfully installing AMP Research Power Steps enhances vehicle accessibility and functionality. Proper installation ensures durability and reliability, providing a convenient and safe entry point for years to come.
9.1 Final Checks After Installation
After completing the installation, test the Power Steps’ deployment and retraction to ensure smooth operation. Verify all electrical connections are secure and functioning correctly. Check that all bolts and fasteners are properly torqued to specifications. Perform a final inspection to confirm the steps align correctly with the vehicle and operate safely. Cycle the steps several times to ensure proper functionality and reliability before finalizing the installation.
9.2 Ensuring Proper Functionality of the Power Steps
After installation, test the Power Steps by opening and closing the doors to ensure they deploy and retract smoothly. Check that the steps align properly with the vehicle and support weight evenly. Verify that all electrical connections are secure and functioning correctly. Lubricate moving parts as needed to maintain smooth operation. Finally, test the steps under load to confirm they operate reliably and safely. Consult the manual for troubleshooting any issues that arise.
Additional Resources
For further assistance, visit the official AMP Research website or contact their customer support. Refer to the installation manual for model 75115-01A and related guides.
10.1 Where to Find Detailed Installation Manuals
Detailed installation manuals for the AMP Research Power Step can be found on the official AMP Research website or through authorized retailers like RealTruck. Specific models, such as the PowerStep 75115-01A, have dedicated guides available for download. These manuals include step-by-step instructions, diagrams, and troubleshooting tips to ensure a smooth installation process. Additionally, PDF versions of the manuals can be accessed online for easy reference.
10.2 Accessing AMP Research Customer Support
For assistance with AMP Research Power Step installation or operation, customers can contact their dedicated support team. Visit the official AMP Research website for contact information, including phone and email options. Support is available to address installation challenges, troubleshooting, and general inquiries. Additionally, the website offers a wealth of resources, such as FAQs and detailed manuals, to help users resolve issues independently. Representatives are available during business hours to provide expert guidance.